Warehouse Automation, WES, and Robotics

Warehouse Automation, WES, and Robotics

If you have ever tried to renovate a house, you already understand warehouse automation more than you think.

You do not just wake up one day, buy a bunch of expensive materials, and hope it all comes together. You need a plan. You need trades that actually talk to each other. And most importantly, you need a contractor who knows how to pull everything together so you do not end up with a beautiful kitchen and no plumbing.

That is how I think about automation, integration, robotics, and WES. So let’s talk about it the same way.

First things first. What does warehouse automation really mean?

Automation is not about turning your warehouse into a sci-fi movie.

It is about making your operation work better with fewer headaches.

For some companies, that means robotics to help with picking. For others, it means automated pallet movement so people are not manually handling heavy product all day. In many cases, the biggest win comes from software that finally gets systems to talk to each other.

The key point is this. Automation should solve real problems, not create new ones.

So where does a system integrator like Conveyco fit in?

This is where the contractor analogy really matters.

A system integrator is like a general contractor for your warehouse. We are not just installing one thing. We don't manufacture anything. We are responsible for how everything fits together.

At Conveyco, that includes conveyance, sortation, robotics, storage systems, controls, and software. We coordinate the equivalent of suppliers, electricians, plumbers, framers, and inspectors. Only in our world, those trades are equipment OEMs, robotics providers, controls engineers, and software developers.

Instead of you managing all of the vendors and hoping they all play nicely, you get one partner who is accountable for the whole system actually working.

If you want a good explanation of what system integration really means in material handling, this is a solid industry overview: https://www.mhi.org/fundamentals/system-integration

Everyone keeps talking about WES. What is it, really?

If your warehouse were a house, your WMS would be the blueprint and your WCS would be the individual tools. The WES is the project manager walking the job site all day.

A Warehouse Execution System makes real-time decisions about how work flows through your operation. It balances orders, labor, equipment, and automation as conditions change.

New Dawn WES sits right in the middle of your systems and keeps everything moving intelligently. If priorities shift, it adjusts. If equipment slows down, it reroutes work. If labor availability changes, it responds.

It is execution, not just visibility.

What makes New Dawn WES different?

This part matters.

New Dawn WES did not come from a whiteboard exercise or a software company guessing how warehouses run. It went through over two years of research and development before it ever went live.

It was built by top-tier developers who came from the material handling and automation industry. People who have lived through peak season, startup chaos, and real-world constraints.

Because of that, New Dawn WES is:

  • Vendor-agnostic, so you are not locked into one equipment provider

  • Scalable from manual operations to highly automated facilities

  • Designed for real-time execution, not just reporting


If you want a deeper look at how WES fits into modern automation strategies, this Gartner overview is helpful: https://www.gartner.com/en/information-technology/glossary/warehouse-execution-system-wes or download our WES Guide here.

Is robotics only for massive e-commerce warehouses?

Not anymore. And honestly, that is one of the biggest misconceptions we see.

The technology has matured. The costs are more flexible. The real trick is knowing where robotics actually add value instead of forcing them into the wrong place.

We focus on using robotics where they make the biggest impact, not where they look the coolest on a tour.

If you are curious how robotics adoption is expanding across industries, Interact Analysis has great market insights: https://www.interactanalysis.com/robotics

How do I know if automation is worth the investment?

This is where a good contractor earns their keep.

We look at throughput requirements, labor constraints, space limitations, growth plans, and realistic ROI timelines. Sometimes automation is absolutely the right move. Sometimes it makes more sense to phase it in or start with software and process improvements first.

The goal is never to oversell automation. The goal is to make sure what you invest in actually pays off.

Can automation still be flexible?

Yes, and this is where modern design really shines.

When automation is paired with the right execution software, it becomes more adaptable, not less. You can change order priorities in real time, respond to peaks without chaos, and add new equipment without tearing everything apart.

Think of it like designing a house with room to expand instead of boxing yourself into one layout forever.

What is the first step if I am even thinking about automation?

Have a conversation before you buy anything.

Whether you are just starting to explore automation, trying to scale an existing system, or dealing with disconnected robotics and software, the first step is understanding what actually makes sense for your operation.

No hype. No pressure. Just practical guidance.

Want to get started on automation? Click here.

So what does the future of warehouse automation look like?

It looks smarter, more connected, and far more intentional.

With the right integrator and the right execution software, automation is no longer a risky leap. It is a well-planned renovation that improves how your operation works every day.

At the end of the day, warehouse automation is a lot like building or renovating a house. The materials matter. The tools matter. But the difference between a smooth project and a painful one comes down to planning, coordination, and having the right contractor overseeing the job.

With Conveyco, you get an integrator who understands how all the pieces fit together and a WES that was built thoughtfully, tested thoroughly, and designed by people who know the industry inside and out. The result is an operation that works better today and is ready for whatever comes next, without unnecessary complexity or surprises.

And like any good contractor will tell you, the best projects are the ones that still work beautifully long after the dust settles.

Want to automate but getting pushback? Download our guide here that can help you get over the hump. 

Conveyco

Conveyco